110-315mm  PVC PE pipe line

110-315mm PVC PE pipe line

NO.

Machine name  ( 380v.3p,60hz)

Qty

(set)

1. 

Screw loader

1

2. 

SJZ80/156 Conical Twin Screw Extruder with 52kw servo motor ,converse energy 25%

1

3. 

PVC pipe mould 6’,8’,200,250,315mm for each size thickness 3,4,5,6mm

1

4. 

Vacuum Calibration Tank(complete vacuum)

1

5. 

Four Caterpillars Haul-offs

1

6. 

Planetary  cutting machine with chamfering

1

7. 

Stacker

1

8. 

500/1000 hot and cold mixer

1

9. 

Automatic belling machine with U type mould

R TYPE MOULD

 6’,8’,200,250,315mm

1

10. 

Laser Printer

1

11. 

SMP 600 PVC Miller

1

12. 

 SWP 630 PVC pipe crusher

1

Total FOB qingdao port

Production technical conditions

 图片1.png

1. Adaptive power supply: 380v/3p/50Hz

 

Pipe OD: 315-630mm  PN40-10

2Main MaterialPVC powder, caco3 and chemical additives

4Max output capacity: < 1200-1300kg/h  

5Cooling water temperature: <25℃   Air pressure: > 0.6Mpa


2. Applicable resin: PVC powder + accessories

 

3. Extrusion volume: 300KG/H

 

4. Product specification: Pipe Extrusion

 

5. Production line speed: 0.5-10m/min

 

6. Center height of extruder: 1000mm

 

7. Operation direction: Right to left

 

8. Installed capacity: 110KW (production energy consumption 34Kw / h)

 

SJSZ80/156 conical twin Screw Extruder

B30CEF05-EE7F-45B0-8947-88D21EA1F53E_1_105_c.jpeg

1.1 servo motor 52KW 1 set 

1.2. Servo motor variable frequency drive (Huichuan) 52KW 1 set 

1) Screw and barrel  (demaji) 

texture of material 38CrMoAlA 

Internal surface treatment Nitriding, diffractive grinding 

Heating mode Cast aluminum heating ring 

heating power 30kw 

Cooling system Barrel fan cooling 

Cooling power 250w × four 

3) Reducer (European Code)

 

- box material HT200   

- gear form Helical gear 

- gear material 20CrMnTi 

- gear surface heat treatment Tooth surface quenching 

- cold mode Internal circulating water cooling 

4) Motor drive 

- mode servo motor 

- power 52KW 

- motor controller frequency control 

5) Control appliance 

- contactor Siemens

 6) Metering feed 

- mode Spiral type- motor power: 1.5kw 

7) Automatic feeder- mode Spiral feeding mode 

- power 1.5kw

 

Auto screw loader 1500kg/h with cover 159 pipe diameter with 4kw motor With the 500kg hopper and dia 300mm Pneumatic valve


1.PVC materials weighing systems

We design 9 Hoppers

The system is mainly for PVC products in materials mixing when weighing ,Such as: calcium carbonate, titanium dioxide, paraffin wax, etc.

According to the desired weight for automated weighing, weighing accuracy of 5 ~ 10 , with frequency control, HMI, adjustable metering with cutting bits, automatic alarm when lack of material, the whole system is semi-circular fan, distribution reasonable.

 

اضغط على الوزن المطلوب لالآلي وزنها، وزن دقة 5 ~ 10 ، مع تردد مراقبة، HMI، القياس قابل للتعديل مع بت قطع، والتنبيه التلقائي عند عدم وجود المواد، والنظام برمته هو مروحة نصف دائرية والتوزيع معقولة.

1

Screw Diameter

mm

92/188

2

Screw Length

mm

2500

3

Screw rotation speed

r/min

0-36

4

Material of Screw and Barrel

/

38CrMoAlA  Nitrogen Treatment

5

Depth of nitration case

mm

0.4-0.7mm

6

Hardness of nitration

HV

950

7

Roughness of the surface

Ra

0.4un

8

Hardness of double alloys

HRC

55-62

9

Depth of double alloys

mm

2

10

Heating Power

KW

45

11

Barrel Heating

/

Casting Aluminum Heater  

12

Screw core temperature control  

/

Automatic cycle temperature control

13

Heating zones

/

7

14

Cooling

/

blower cooling

15

Screw core temperature adjusting

/

Outside loop, silicon oil 

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1

Available pipe OD

315-630mm

2

Pressure class

PN4-10

3

Mould material

40Cr, superior quality mould steel

4

Material of calibrator

Brass

Item

Description

ZK-630

 

automatic water level control and water temperature control

electric cabinet with water-proof protection

forceful concentrated spraying water cooling with good cooling effect

vacuum pump and water pump adopts good product with durable steady working quality.

Perfect pipeline design with impurity filter device can keep nozzle unblocked

Function:

calibrate the outer diameter and cool

1

Length

6300mm

2

Material of tank

stainless steel

3

Cooling Type

Water Spray-pouring cooling

4

Water Pump power

7.5kw×2pcs

5

Vacuum Pump power

5.5kw×2pcs

6

Left and right position adjustment

Manual adjusting

7

back and forth movement

Moved by motor (cycloidal-pin wheel type)

4. water spray cooling tank

 图片6.png

Item

Description

ZK-630

图片7.png

 

automatic water level control and water temperature control

electric cabinet with water-proof protection

forceful concentrated spraying water cooling with good cooling effect

vacuum pump and water pump adopts good product with durable steady working quality.

Perfect pipeline design with impurity filter device can keep nozzle unblocked 

1

Length

6300mm

2

Material of tank

stainless steel

3

Cooling Type

Water Spray-pouring cooling

4

Water Pump power

5.5kw×1pcs

6

Left and right position adjustment

Manual adjusting

 

 

 

 

 

 


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