PVC FOAM BOARD MACHINE

PVC FOAM BOARD MACHINE

Name of Commodity

SJSZ80/156 SKINNING foam sheet production line

with width 1220mm  , thickness 12-20mm )

SJSZ-80 conical twin-screw extruder  

Siemens PLC system

DX-1220 calibrator ( 1350mm*500mm)                                

GQ-1220 haul-off machine1350mm*8 roller                          

SQ-1220 double cutting blade                      

QG-1220 across cutting blade                      

GT-1220 Stacker

Powder loader    

Die head for 1220mm width , thickness 12 mm , 16 mm, 18 mm and 20 mm

Formula and technical support 

500/1000 hot and cold mixer

SMF-400 miller/grinder  

SWP400 crusher

Total FOB qingdao (USD)


1220 PVC SKINNING foam sheet production line

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Performance features:

Screw: Big output & L/D ratio. Two stage unique design effects, with low temperature plastication concept.

Barrel: barrel is made of special steel alloy, and is equipped with aluminum thermal foil with air cooling system.

Gearbox: gears are made of steel alloy with heat treatment and are finished with surface precision grinding. By using oil injection cooling system, 

it reduces noise when operating under high RPM and enhances the life span of gears.

Motor: AC motor, selected famous brand products. Controlled by ABB Inverter.

Control system: Adopt selected high quality and famous brand products from Europe, and Japan manufactures. Machine works more stable and

 longer working-period.

Automatic Feeder:

Model

SJSZ-80/156

Extrude central height

1000mm

Max. output

380kg/h

High efficiency screw

Screw quantity

2 PCS

Diameter

80mm,156mm

L/D

22:1

Effective length

1820mm

Material

38CrMoAlA

Surface Treatment

Nitrided and Polished

Screw rotation speed

3.737r/min

Barrel

Material

38CrMoAlA

Inner Surface treatment

Nitrided, ground

Heating method

By ceramic

Heating control zones

4zones

Heating power

38KW

Cooling system

By blower fan

Cooling zones

4zones

Cooling power

1KW

Gearbox

Material of the house

QT200

Gear type

Helical gears

Material of the gear

20CrMnTi

Heat treatment of the gear surface

Quenching

Material of the axes bearings

40Cr

Imported high quality bearing

Feeding block

Material

Q235

Method

Water circled cooling system

Automatic feeder

Method

With vacuum suction method

Power

1.1KW

Driving motor

Method

AC motor, 55KW

Control system

ABB AC frequency converser

Overall dimension(L x W x H)

5400mm x 850mm x 2500mm

Weight

4500kg

Mould   one set

Mould adopt the P20 mould steel , to make the sheet with 12-20mm

DX-1560calibrator:

Number of calibrating sheet: 3 sets + 1 set cooling roller.

Sizing water cycle circuit: two in & two out

Type of sizing: hydraulic pressure clip, running stability.

Return tank structure: 340# steel stainless; anticorrosion.

3. CS-1560 Haul-off machine

Max hauling power: 50KN

Max hauling speed: 0.1-2.5m/min

Number of haul-off roller unit: 8 sets

Type of clip: Pneumatic

Type of roller: ∮210*1400

Motor power: 3.3KW  

4. CS-1560 double cutting blade

Cutting direction of saw blade: Vertical

Motor power: 1.5KW  

Type of moving: left & right screw rod adjusting, up & down cylinder travelling adjustment.

Dust absorption fun: 3 KW.

5. QG-1560 across cutting blade    

Cutting motor power: 3 KW (AC stepless speed regulation)

Back & Forward travelling motor power: 0.55 KW (AC stepless speed regulation)

Crossing travelling motor power: 0.37 KW (AC stepless speed regulation)

Dust absorption fun: 3 KW.

Meter counter: OMRON

6. Automatic Stacker

Automatic pilling device is composed of a machine tacked, a supporter, a discharge racket and an air cylinder.

Working principium: The stacker should have adjustable table for the ready product to make complete pallet. Table moves up/down according to its fillability. 

Ready sheet is places on the previous one without been damaged. PE protecting film during this process remains safe.  

We will design a good way to store the finished products.

7. 500/1000 hot and cold mixer

1. SHRL500/1000Type high speed heating/cooling mixer     one set

1.1 Heating mixer 

Motor power

Cover of boiler  

Body of boiler                      

Electric heating                 

Lodicules & guiding board    

Air tank

Air moving system

1.2 Cooling mixer

Total motor power

Body of boiler

Lodicules of water circling cooling

Running Water pressure

Electric equipment controlling set

Controlling platform

External dimension      

Weight              

47/67kw

one set made of alloy

one set made of stainless steel

12kw

one set

one set

one set

 

5.5kw

one set made of stainless steel

one set made of stainless steel

≥0.1Mpa

one set

one unit welded by steel

4425×2480×3300mm

5400 kg

8. SMF-400 miller

Motor

kw

30

Output

kg/h

300

Powder

µm

0.1

 9. SWP400 crusher 

ITEM                             SPECIFICATION

Diameter for saw rotation           400mm

Speed for saw rotation              564r/min

Rotating Saw quantity              12pcs

Fixed Saw quantity                 2 pcs

Hole diameter for Sifting net         8mm~10mm

Size of feeding mouth              620mm×540mm

Size of granule                    3mm~10mm

Crushing capacity                  500kg/hr

Model of driving motor              Y180L-4

Power of driving motor              30kw

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