1. Machine list:
、Composition list of production line
No | Name | type | Quantity | Marks |
1.1 | Stirring dryer | SJJB-1000kg | 1set | Screw feeder |
Single screw extruder | SJ-110×35 | 1set | AC motor Siemens Bede, international trade reducer with cooler, PP hollow plate special screw | |
1.2 | Electrical control system | 1set | ABB frequency converter, Siemens low voltage apparatus, Omron temperature control meter | |
1.3 | Mould | SJZJ-1800 | 1set | Thickness 2-6mm ,width 1600mm |
1.4 | Die support | SJZJ-1800 | 1set | The welding height of square tube steel plate is adjustable |
1.5 | Hydraulic station | 1set | With energy storage tank | |
1.6 | Hollow lattice plate setting table | SJDT1560mm×2800mm | 1set | Cylinder SC200*300=4pcs,Centrifugal fan1.5KW.Shaped platform support，use 40mmThick steel plate with vortex vacuum pump |
1.7 | First five roller traction device | SJQY230mm×1800mm | 1set | 5 pairs of 10 cots, motor 5.5kw xwed84-121 / 1-5.5kw-4p, helical gear drive, large torque and stable operation. |
1.8 | Trimming machine | SJQB-1800 | 1set | NMRV reducer adjustment, steering blade cutting, 2 auxiliary tool holders, longitudinal trimming |
1．9 | Heating straightening device | SJHX4000×1800mm | 1set | Stainless steel heating tube φ twenty × 1800 = 28 pieces, Passive stainless steel roll φ seventy × 1800 = 7 pieces (customized with bearings at both ends) Omron Zone 8, Japan, temperature control, independent plastic spraying electric box |
1．10 | cooling system | SJLQ-1800mm | 1set | 4 sets of x2 320W cooling fan systems |
1.11 | Second and third roller traction device | SJQY230mm×1800MM | 1set | 3 pairs of 6 rubber rollers, motor 3 kW xwed63-121 / 1-3kw-4p, helical gear drive, large torque and stable operation. |
1.12 | Slitting device | SJFQ-1800 | 1set | NMRV reducer adjusts the cutting of steering blade and 6 auxiliary tool holders, and the cutting width can be adjusted freely |
1.13 | Transverse cutting machine | SJHQ1800mm | 1set | Blade transverse cutting, servo motor 1.0kw, R series reducer, control unit adopts PLC control system. |
1.14 | Receiving platform | SHT1800×1000mm | 2sets | It can be used according to the production situation, and the two can be combined |
1. SJ-90/30 single screw extruder
l Barrel: barrel is made of special steel alloy, and is equipped with aluminum thermal foil with air cooling system l Gearbox: gears are made of steel alloy with heat treatment and are finished with surface precision grinding. By using oil injection cooling system, it reduces noise when operating under high RPM and enhances the life span of gears l Motor: AC motor, selected famous brand products. Controlled by Japanese Fuji frequency converser. l Control system: Adopt selected high quality and famous brand products from Europe, Korea and Japan manufactures. Machine works more stable and longer working-period. | |
1.1 Model | SJ-90/30 |
1.2 High efficiency screw | |
Diameter | 90mm |
L/D | 30:1 |
Material | 38CrMoAlA |
Surface Treatment | Nitrided and Polished |
1.3 Barrel | |
Material | 38CrMoAlA |
Inner Surface treatment | Nitrided, ground |
Heating method | 380V, 50HZ |
Heating power | 32KW |
Cooling system | By blower fan |
1.9 Electricity equipment: | |
“ABB/Schneider ” inverter for variable frequency speed modulation Ÿ OMRON intelligent meters are adopted for the temperature control system. They feature double-passage, PID data self-determination, digital communication, temperature alarming and open heating circuit indication, etc. Ÿ Melt pressure and temperature measure service are one sets. Ÿ Main auto-breaker: Korea LG, CE mark；AC Contactor: Siemens products, CE mark ; Control Button: Schneider product, The switchgear cabinet is designed and manufactured as per Siemens standards | |
2. Hydraulic pressure automatic screen changer 1 set Keep the machine working and clean out the flotsam in time. Hydraulic pressure driving Screen changer mould: 90mm | |
3.Grid plate die(as per sample provided) 1 set | |
Mould material | steel with high quality |
Product width | 1600mm |
Product thickness | 2-6mm |
No | Specification | |
2．1 | Raw material | PP+Filling masterbatch |
2．2 | Sheet size | 1600×2-6mm |
2．3 | Speed | 0.5-8m/min |
2．4 | Max output | 300公斤 |
2．5 | Machine size | 30000×3500×2800 L×W×H |
2．6 | Weight | 18t |
2．7 | Total power | 155 KW |
2．8 | Actual energy consumption power | 95 KW |
2．9 | Gas consumption | 0.43/min |
2．10 | pressure | 0.5-0.7MPA |
2．11 | Water circulation | 0.43 /min |
2．12 | Power | AC380V±10%50HZ |
2．13 | Water | Circulating water of chiller or circulating water of pool |
2．14 | work environment | 0-40℃ |
